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ZK machine calcination process to help lithium carbonate production cost reduction efficiency!

ZK machine calcination process to help lithium carbonate production cost reduction efficiency!

In the context of the rapid development of the global new energy industry, lithium carbonate production enterprises are facing dual challenges: not only to deal with the cost pressure caused by raw material price fluctuations, but also to meet the increasingly stringent environmental protection policy requirements. As a manufacturer focusing on the research and development of lithium ore calcination equipment, Henan Zhengkuang Machinery Co., Ltd. is well versed in the key role of rotary kiln and acidification kiln technology in production efficiency, and now proposes innovative solutions based on the current market situation.

I. The Intelligent Thermal System Facilitates Energy Consumption Optimization

In response to the characteristics of raw materials like spodumene, lepidolite, and amblygonite, Zk  machine has developed a new - generation rotary kiln with modular thermal design, attaining energy - saving objectives via the following technological breakthroughs:
  1. Multi - stage waste heat recovery system: The waste heat from the kiln tail exhaust gas is utilized in a step - by - step manner. This leads to a 40% increase in thermal efficiency compared to traditional equipment and cuts down fuel costs by over 25%.

  1. Multi - point temperature control: Relying on the automated combustion control system, it can precisely control the temperature within ±5℃. With the addition of multiple wireless temperature - measuring points, the energy waste resulting from thermal oscillations is remarkably reduced.

  1. Fuel adaptability optimization: This rotary kiln enables intelligent switching between natural gas and coal gas. It automatically picks the most economical combustion mode in line with real - time fuel price fluctuations.

II. Clean Combustion Technology Promotes Environmental Protection Upgrades
In the field of emission reduction, Zk corp achieves a win - win situation for environmental and production benefits through three core technologies:
  1. Low - nitrogen Burner: It adopts swirl premixing technology, and the nitrogen oxide emissions are lower than 100mg/m³, meeting ultra - low emission standards.

  1. Tail Gas Circulation System: Part of the waste gas is used for raw material drying, reducing energy consumption and achieving energy conservation and emission reduction.

  1. Dust Cooperative Treatment: The innovatively designed combination device of cyclone dust collection + bag dust removal has a dust collection efficiency of 99.8%.

Under the current fluctuating market price of lithium carbonate, the refined management of the production process has become the core competitiveness of enterprises. Zhengkuang Machine provides a comprehensive solution from equipment upgrading to process optimization, helping customers establish a production model that links energy consumption costs with market prices to achieve dynamic cost control. Industry partners are cordially invited to visit and communicate, jointly exploring new paths for the green development of the lithium - battery industry.

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