Oil Fracturing Proppant Production Line

【Capacity】:

10000-30000(t/a)

【Main Materials】:

Bauxite

【Main Equipment】:

Ball Mill,Oil fracturing proppant Kiln,Granulator

Serves And Solution

Ceramic sand ( Oil Proppant ) is a kind of products of ceramic particle , which has a high fracturing intensity, mainly used for oilfield as downhole proppant , The usage is to increase the output of oil and gas. So ceramic sand is a kind of green and environmental protection products . Ceramic sand ( Oil Proppant ) made of high quality bauxite and other additive material, granulating and calcining to increase the strength and density. It’s a substitute of natural quartz sand, glass sand, metallic sand and other low intensity proppant, Ceramic sand is the best proppant to increasing oil and natural gas output. In brief, the process of manufacturing ceramic sand is crushing→dosing→grinding →granulating→calcining cooling →screening packing.

Craft Introduction

Our Advantages:

1.Saving energy

The refractory lining of the rotary kiln consists of the outer insulation made of light refractory brick and inner compound refractory bricks. Such kind of lining will reduce the heat emission on the shell surface of the rotary kiln as much as possible. The pre-heater at the end of the rotary kiln will recycle the heat to preheat the material and save fuel by 40% and increase the output by 30%.

2.Low consumption

Rotary cooler at the discharge end of rotary kiln recycles the heat of Oil fracturing proppant which is discharged from the rotary kiln, and will preheat the secondary air up to 500.

3.Environmental protection

Two phases of dust collection including cyclone filter and bag filter, will control the dust emission below the limitation of the national standard.

4.High degree of automation

Rotary cooler at the discharge end of rotary kiln recycles the heat of Oil fracturing proppant which is discharged from the rotary kiln, and will preheat the secondary air up to 500.

Poduction Technology:

Since 2005, Henan Zhengzhou Mining Machinery Co., Ltd began to supply equipment and services for the ceramsite sand industry. Copperated with Henan Metallurgical Planning & Design Institute, Zhengzhou Light Metal Research Institute and Zhengzhou University Mechanical Engineering College, we set up a more than 20 people R&D team, developed new type high efficiency granulators.

During the research and development, we test more than 10 different raw materials, more than 100 tons of different raw materials. More than 10,000 times pelletizing experiments were conducted, thus we accumulated a large amount of primary information to continuously improve equipment performance and improve product functionality. The ZKZL granulator developed by our company is special equipment for pelletizing in the ceramics industry, which has the advantages of high production efficiency, full automation control, and no dust pollution.

Bauxite will be firstly crushed by jaw crusher and hammer crusher and then it will be conveyed to batching silo. After batching with other material, materials will be sent to ball mill and grinded into powder. Classifier will be used after ball mill for size grading. Here raw material will be sent to silo again. Then raw material will go to granulator and will be made into different size pellets. Pellets will be sent to screening equipment. Qualified size pellets will be conveyed to rotary kiln for calcination. Oversize pellets will be sent back for grinding.

After pellets calcined in rotary kiln, we get qualified product ceramic sand. At last, ceramic will go to cooler for cooling. And will go to screen to get different size oil fracturing proppant  and will be packed in ton bag. The production process ends.

Configuration:

Indicator

Unit

Quantities

Capacity

t/a

10000

20000

30000

50000

Low Density/High Strength

Proportion

%

80

80

80

80

Raw Material

Bauxite

t/a

10400

20800

31200

52000

Manganese powder

t/a

200

400

600

1000

Additives

t/a

1000

2000

3000

5000

Power consumption

Fresh Water

t/a

3000

6000

9000

15000

Electricity

kWh/a

2800000

5600000

8400000

14000000

Gas

Nm3/a

1800000

3600000

5400000

9000000

General map transport

Land Area

m2

30000

45000

61000

75000

Staff

No.

50

80

110

145

Economic Indicators

Investment

Million

(CNY)

9.6

15

18

27

Profit Rate

%

84

84

84

84

Payback Period(After Tax)

Year

1.53

1.53

1.53

1.53


Recomment Products

Process Introduction

Contact Us

  • Name *

  • Tel

  • Country

  • Company

  • E-mail *

  • Message *

Contact Us

Address:
Qiaoloucaizhai industrial park,XingYang,ZhengZhou,Henan,China

Phone:+86-0371-55902868

Email:ec03@zkcorp.com

Whatsapp:+86 18937185591

wechat:+86 18937185591

Instant Message

Copyright©2015.Company name All rights reserved 豫ICP备11012423号-4

Get Quote

  • *Your name:
  • Telephone:
  • *Email:
  • *Message: