Cement Production Line

【Capacity】:

50 t/d-3000 t/d

【Main Materials】:

Limestone,Clay,Gypsum,Fly Ash,Slag

【Main Equipment】:

Cement Mill,Cement Kiln,Bag Filter

Serves And Solution

We provide the full range service includingdesign, manufacturing and installation. We design and manufacture equipment fornew type dry method cement production line, for which the capacity varies from 50t/d-3000t/d.

Craft Introduction

Features:

1.High Efficiency

Cement production lineadopts advanced technology and equipment to raise technical level and to ensuredesign indexes. New five-stage cyclone pre-heater system, high efficiency airgirder grate cooler, multi-passage pulverized coal burner, Davison heattemperature fan, jet pulse dust collector, as well as chain-board elevator,chain conveyor adopted in this production line can ensure that the technologyis advanced compared to other production lines with the same scale.

2.Saving Energy

Measures have been taken tosave energy and reduce consumption. Using chain-board elevator and air slides,and reliability of the system is enhanced and conveying energy consumption isdecreased.

3. Environmental protection

Effective measures have beentaken to guarantee strict environment protection standards. Different efficientdust collectors are set at all dust producing points according to differentcharacteristics of waste gas.

4. High degree of automation

There is no manual operationin the process of mill running, which realizes the automatic control withlong-term, stable, effective, makes milling process more stable, realizes finework of production.

Production Technology

Mined limestone is deliveredto the crusher for crushing by the belt conveyor, limestone after crushing,clay, iron powder etc will be ground into powder by ball mill or verticalmill, and then transported by air delivery chute to raw meal homogenizationsilo for storing and further material mix. Raw meal shall get into thepreheating decomposition system after homogenization where decomposition rateis about 95%, and raw meal is calcined into clinker in the rotary kiln, theformation of clinker. Clinker, gypsum and mixture is ground into qualifiedfineness cement in the cement mill. Powder classifier is adopted to adjust thefineness of cement, realizing energy saving production. Cement packing machineand automatic loading machine are used for bagged cement delivery, and cementbulk device for cement canning leaving factory.

Configuration

Dry process cement production line 25-200t/dConfiguration

Capcity

25t/d

50 t/d

100 t/d

150 t/d

200 t/d

Rotary kiln

Specification

Φ1.4×33m

Φ1.6/1.9×36m

Φ2.2×45m

Φ2.5×50m

Φ3×60m

Capacity

1t/h

2t/h

4t/h

6t/h

8t/h

Calcination

Temperature

()

1450

1450

1450

1450

1450

Raw mill

Specification

Φ1.2×4.5m

Open circuit

Φ1.5×5.7m

Open circuit

Φ1.83×6.1m Open circuit

Φ1.83×6.1m

Closed circuit

Φ2.2×6.5m

Closed circuit

Capacity

1.7t/h

4.5t/h

9t/h

12t/h

16t/h

Motor power

55kW

130kW

210kW

210kW

310kW

Cement mill

Specification

Φ1.2×4.5m Open circuit

Φ1.5×5.7m

Open circuit

Φ1.83×6.1m Open circuit

Φ1.83×6.1m

Closed circuit

Φ2.2×6.5m

Closed circuit

Capacity

1.4t/h

3.5t/h

6.5t/h

8t/h

12t/h

Motor power

55kW

130kW

210kW

210kW

310kW

New dry process cement production line(300-1500t/d) configuration

Capacity

300t/d

700 t/d

1000 t/d

1500 t/d

Pre-heater

   C1

2-Φ2500

Φ3500

Φ4800

2-Φ4000

C2

Φ3600

Φ4800

Φ4800

Φ5800

C3

Φ3600

2-Φ3700

Φ5200

Φ5800

C4

Φ3600

Φ4800

Φ5200

Φ6200

C5

Φ3600

Φ4800

Φ5200

Φ6200

Pre-calciner

Specification

Φ2200

Φ2800

Φ4800

Φ5200

Rotary kiln

Specification

Φ2.8×44m

Φ3×48m

Φ3.2×50m

Φ3.5×54m

Capacity

12.5t/h

30t/h

42t/h

63t/h

Calcination temperature ()

1450

1450

1450

1450

Raw mill

Specification

Vertical roller mill

Φ1700

Dry mill

Φ3.2×7+1.8m

Dry mill

Φ3.5×10m

HRM2800

Vertical roller mill

Capacity

30t/h

50t/h

85t/h

130~160t/h


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Address:
Qiaoloucaizhai industrial park,XingYang,ZhengZhou,Henan,China

Phone:+86-0371-55902868

Email:ec03@zkcorp.com

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wechat:+86 18937185591

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