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Cement Clinker Grinding Plant

【Capacity】:

50 t/d-1500 t/d

【Main Materials】:

Clinker,Gypsum,Additives

【Main Equipment】:

Vertical Roller Mill, Cement Ball Mill, Air Classifier
  • Introduction
  • Features
  • Parameter
  • Related Cases

INTRODUCTION

Cement Clinker Grinding Plant

ZK Corp is the professional manufacturer of cement equipment, can offer complete solution for grinding station, and improves production efficiency, reduces power consumption and environmentally friendly.


Poduction Technology:

After gypsum, clinker and limestone are measured by the belt weigher, they will be mixed together in accordance with particular proportions, and then sent to the stable weighing warehouse. During this process, magnetic metals are removed by the iron remover from these materials. Then mixed materials will be sent into the rolling machine to be crushed. After crushed, they will be sent to the powder separator, in which coarse powder will be sent back to the grinding mill while the fine one will be sent to the elevator for finished products. Finally, they will be sent to finished product storage. Meanwhile, dusty gas from the grinding mill will be purified by the environmental protection equipment before discharged into the atmosphere.

FEATURES

1. High Efficiency

Cement grinding plant has high automation level, the operating process will adopt DCS central control system for adjustment, control and alarm in master control room, then the whole plant have less operator and also increase the working efficiency. The batching system have been adopt automatic quantitative feeding and measuring device, which have increase the material batching accuracy and also stablilizing the production’s quality.

2. Saving Energy

Adopting tube mill or vertical roller mill to producing qualify cement according to the raw material’s condition of clients. Producing system have adopt closed circuit to reduce the energy consumption of cement grinding. The single line scale can be from 15tpd to 1500tpd, which have been covered the cement factory’s different manufacture demand.

3. Environmental protection

Adoption of High efficiency air classifier and pulse type bag filter have created the circumstance for energy saving and energy consumption reduction.

4. High degree of automation   

There is no manual operation in the process of mill running, which realizes the automatic control with long-term, stable, effective, makes milling process more stable, realizes fine work of production.


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PAEAMETER

No.ItemClosed Circuit Production System
1Factory Capacity(×10³t/a)100160250350400500600
2Main Raw Material
Clinker (t/a)80000128000200000280000320000400000480000
Gypsum (t/a)500080001250017500200002500030000
Pozzolana (t/a)15000240003750052500600007500090000
3Energy Consumption (kW/a)420000070000001100000015000000220000002400000030000000
4Land Area (㎡)15000180002000022000240004000060000
5Project Total Investment (Ten thousand yuan)1200150020002800350050007500
6Number of Workers (People)25353545607070
7Main Equipment
Ball MillΦ2.2×9.5mΦ2.4×12mΦ3×13mΦ3.2×13mΦ3.8×13mΦ4.0×13mΦ4.2×13m
Capacity (t/h)10243540506580
Power (kW)47580014001600250031503550
Belt ConveyorB650B650B650B650B650B650B650
Mill Outlet Bucket ElevatorTH315TH400NE100NE150NE200NE200NE300
Air ClassifierNHX350NHX500NHX750NHX1000NHX1250NHX1500NHX2000
(Osepa N350)(Osepa N500)(Osepa N750)(Osepa N1000)(Osepa N1250)(Osepa N1500)(Osepa N2000)
Bag FilterPPC32-4PPC32-6PPC64-5PPC64-6PPC64-7(PPC96-8)(PPC96-10)
(PPC64-6)(PPC96-7)(PPC96-2×5)(PPC96-2×6)(PPC96-2×10)(PPC128-2×6)(PPC128-2×9)
Finished Product Bucket ElevatorTH250TH315NE30NE50NE50NE100NE100
PackerTwo-spout Fixed TypeTwo-spout Fixed TypeFour-spout Fixed TypeEight-spout Rotating TypeEight-spout Rotating TypeEight-spout Rotating TypeEight-spout Rotating Type
Belt WeigherB650×2000B650×2500B650×2500B800×2500B1000×3500B1000×3500B1200×3500

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