Application and Advantage of Pot Granulator

In modern industrial production, higher requirements are put forward for the effectiveness and environmental protection of raw material processing. The pot granulator developed by Henan Zhengzhou Mining Machinery Co., Ltd. provides an innovative and comprehensive solution to this challenge. With its unique design, effective performance and attention to environmental protection, the equipment has become an ideal choice for the granulation of various raw materials such as bauxite, shale, clay, sludge, fly ash, slag, etc., and is widely used in petrochemical industry., Construction, refractory insulation materials and petroleum fracturing proppant and other key fields.

First, an overview of equipment at the forefront of technology.

Zhengzhou Mining Machine's pot granulator focuses on producing high-quality ceramsite products of 5-25mm, such as clay ceramsite, shale ceramsite, high-strength ceramsite and refractory ceramsite. Its compact design, flexible control and stable operation can not only ensure the uniform particle size and high yield of ceramsite produced, but also fully embody the modern industrial concept of environmental protection and effective production.

II. Working Principle of Deep Analysis
The core mechanism of the granulator lies in its exquisite process: the variable frequency motor drives the granulator to rotate at a specific angle through the reducer and the bridge device. This design is both scientific and effective. During the rotation process, the material rolls in the pot and receives evenly sprayed moisture. The water droplets quickly contact the material particles and are adsorbed to form a thin water film. With continuous rolling, the water film continuously absorbs the surrounding materials, and the cue ball gradually increases and becomes more dense. In this process, the intervention of mechanical force further enhances the compactness and mechanical strength of the ball, and finally through fine control, the raw material ball that meets the specifications is formed and output through the discharge door.

III. Overview of Outstanding Performance Characteristics
Environmentally friendly closed design: The fully enclosed operation mode effectively suppresses dust pollution, not only improves the working environment, but also reduces material loss, while ensuring the strong adaptability of the equipment to various raw materials, high production efficiency and product quality stability.

Intelligent variable frequency drive: The use of advanced variable frequency speed regulation technology not only reduces the impact load of the equipment during operation, ensures the smoothness of operation, but also significantly extends the life of the motor, and effectively reduces energy consumption, and the energy saving efficiency exceeds 30%.

Ball-forming efficiency: The equipment has a high ball-forming rate, convenient particle size adjustment, uniform grain size and excellent strength, and the effective operation mode of full ball-forming greatly improves the overall production efficiency.

Precise manufacturing process: The key components of the frame are integrated with large boring and milling machines, which ensures the high precision of equipment assembly and provides a solid hardware foundation for the long-term stable operation of the whole machine.